Vessel Fleet Management Platform
Maritime Operations — No-Code Platform
A unified fleet management platform for an inland waterway operator — covering 74+ vessels across 6 integrated modules: maintenance, material/inventory, fuel, QHSE, repairs, and certificates. Built on a no-code platform, it replaced manual processes across the entire fleet with structured, automated, data-driven operations.
74 vessels, all managed manually — poor visibility, no alerts, no structure
The client operates a fleet of 74+ inland vessels. Before this platform, every aspect of fleet management — maintenance scheduling, material and inventory tracking, fuel monitoring, QHSE safety checklists, repair planning, and certificate renewals — was handled manually across disconnected spreadsheets and informal communication. Maintenance was entirely reactive: engineers worked from memory and habit, with no system alerting them when a service limit was approaching. A missed service could mean equipment failure mid-voyage — costly, unsafe, and avoidable. Inventory lacked structure, so procurement decisions were based on best guesses rather than real stock visibility. Certificate expiries went untracked, creating genuine compliance exposure under maritime regulations. Task assignments left no audit trail. The client needed a fully structured platform across all six operational domains — but without the six-figure price tag and multi-year implementation timelines of enterprise maritime software.
- Maintenance records across 74+ vessels were maintained manually, creating fragmented data and preventing proactive maintenance planning.
- Task assignments were managed informally, lacking a structured workflow, responsibility tracking, or audit trail for operational accountability.
- Certificate management lacked a structured system for tracking expirations and renewals, creating potential compliance risks.
- Inventory data was extensive and lacked clear structure, making it difficult to gain accurate visibility into resource availability.
- Repair activities lacked structured tracking, making it difficult to monitor repair cycles and plan maintenance efficiently.
- Maritime operational data across multiple modules existed in large volumes with an inefficient structure, making data management and retrieval more complex.
Built where the market left a gap
The maritime software market has no shortage of tools — but most are built for large ocean-going operations with dedicated IT departments, timelines measured in years, and budgets to match. Inland waterway operators have a fundamentally different operational reality: lean crews, multiple vessels, and a need for fast, structured, cost-effective tooling. The client came with a clear preference for a no-code platform, and we built the entire solution on it — going deep on its formula engine, cross-sheet relationships, and automated notification system to deliver full enterprise-grade coverage at a fraction of the cost of a dedicated maritime SaaS.
Six modules. One platform. Every vessel covered.
We built a complete fleet management platform on a no-code foundation, covering every operational domain the client needed. A central engineering challenge was scale: with 74+ vessels sharing common component structures — main engines, auxiliary systems, safety equipment — naively building vessel-by-vessel would have created an unmaintainable data sprawl. We solved this with a component derivation model: shared configurations are defined once and mapped across vessels, eliminating duplication while keeping each vessel's records individually addressable. Every module was built with validations at every layer — required fields, status transition rules, alert thresholds, and confirmation gates — so the platform enforces operational discipline automatically rather than relying on human discipline.
Maintenance
Structured daily maintenance management replacing all manual triggers. Jobs assigned directly to the responsible engineer of each vessel. Threshold-based alerts fire at 80% of any service limit (running hours, date intervals) — issues caught before they become failures.
Material / Inventory Management
Spare parts and consumables tracking across the fleet — orders, status updates, delivery confirmation, and engineer checklists for what's needed and what's been received on each vessel.
FLGO — Fuel Management
Cross-vessel fuel tracking and consumption records. Managers get visibility into fuel usage patterns fleet-wide, with structured logging per voyage and vessel.
QHSE — Safety Checklists
Digital safety checklist system covering passenger safety, vessel safety inspections, captain handover (outgoing deposit, incoming onboarding), pre-departure checks, and monthly crew safety drills — all with digital confirmation and audit trail.
Repairs
Helps efficiently manage vessel maintenance by organising both seasonal and winter repairs within a single system. Teams can plan, track, and complete repair activities in a structured way — ensuring all tasks are recorded, handled on time, and centralised for better visibility, coordination, and operational reliability.
Certificates
Full certificate lifecycle management per vessel. Certificates without expiry tracked as permanent records. For expiry-based certificates, automated notifications sent well ahead of the expiry date — giving the team time to apply for renewal without rushing.
Tech Stack
A fleet that now runs on data, not memory
Scope Alignment & Workshops
Ran multiple discovery meetings and hands-on workshops with the client's team. Mapped every operational workflow across the fleet — maintenance routines, QHSE procedures, certificate lifecycles, job assignment patterns. Identified the repeated data problem early (same main engine config across many vessels) and planned a component derivation model. Refined and locked the full scope with the client before any build began.
Client Approval Before Build
Presented the full platform plan — module structure, data model, solution architecture, and UI flows — to the client's team. Client formally approved the scope and approach before we proceeded. This gate ensured no rework from misaligned expectations and gave the client full visibility into what they were getting.
Prototype & Partial Demo
Built a working prototype covering the core Fleet View and Maintenance modules. Walked the client through the actual working interface, the component model, and how job scheduling and alert thresholds worked in practice. Gathered feedback on terminology, workflow order, and field naming — all incorporated before the main build.
Phased Main Build
Built all 6 modules in structured phases: Maintenance & Jobs → QHSE → Certificates → Repairs → FLGO & Material/Inventory. Applied the component derivation model across vessels to eliminate data duplication. Added validations at every layer — required fields, status transitions, alert thresholds, and confirmation gates. Both sides tested at the end of each phase before moving forward.
Dual-Side Testing at Every Phase
Testing wasn't a single final step — it happened at every phase. Our team validated functionality, edge cases, and data integrity. The client's team (operations managers, engineers, captains) tested real workflows against real vessel data. Issues caught and resolved at phase level, not at launch. This approach meant the final release had already been battle-tested across the entire fleet.
Vessel-by-Vessel Demo, Go-Live & Retention
Delivered individual onboarding demos for each vessel's crew — engineers and captains trained on their specific modules (maintenance checklists, job assignment, QHSE, certificate alerts). Demonstrated real scenarios: what happens when a job hits 80% threshold, how to complete a captain handover checklist, how to process a repair order. Client signed off, final version released. The client continues to use the platform and has engaged Saatwika for ongoing maintenance and future projects.
How a 74+ vessel fleet goes from fragmented manual operations to 6 structured modules on one platform.
Fleet Visibility
- 74+ Vessel Overview
- Fleet-Level Status
- Active Job Summary
- Certificate Health View
Planned Operations
- Maintenance Scheduling
- Job Assignment (per engineer)
- 80% Threshold Alerts
- Hour & Date-Based Triggers
Safety & Compliance
- QHSE Safety Checklists
- Captain Handover Process
- Crew Monthly Drills
- Certificate Expiry Alerts
Resource Management
- Cross-Vessel Fuel Tracking
- Inventory Orders & Status
- Spare Parts Checklists
- Delivery Confirmation
Repairs & Continuity
- Seasonal Repair Scheduling
- Warranty-Based Jobs
- Repair Status Tracking
- Ongoing Client Partnership
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